Ukuthola kanjani ukulawula okunembayo okuphezulu kakhulu kwe-photovoltaic welding strip rolling mill

       I-photovoltaic strip rolling mill ikakhulukazi ifinyelela ukulawula ukunemba okuphezulu kakhulu ngesistimu yokulawula i-servo enembayo, ukutholwa okuthuthukile kanye nendlela yokuphendula, kanye nesakhiwo somshini esithuthukisiwe, ngale ndlela elandelayo:

1.Isistimu yokulawula i-servo enembayo ephezulu

       I-Servo motor drive: Amarola aphezulu naphansi we-photovoltaic welding strip rolling mill ngokuvamile alawulwa ama-servo motors anembe kakhulu, njengama-EA180 series servo motors. Lawa ma-servo motors anesinqumo esiphezulu nezici zokuphendula okusheshayo, ezingakwazi ukulawula ngokunembile isivinini kanye nesimo sama-roller, ukuqinisekisa ukuvumelanisa okuphelele kwama-roller aphezulu naphansi. Ukunemba kokuvumelanisa kungafinyelela izinga eliphezulu kakhulu, ngaleyo ndlela kuqinisekiswe ukunemba kwe-welding strip rolling.

       I-algorithm yokulawula ukusebenza okuphezulu: Ukwamukela ama-algorithms athuthukisiwe okulawula izimoto, njenge-algorithm yokusebenza okuphezulu eyakhelwe ngaphakathi kusiguquli sefrikhwensi yochungechunge lwe-EM730, ingasabela ngokushesha ekuguquguqukeni kwengcindezi futhi ilawule ngokunembile ukuzinza kwengcindezi. Ngokuqapha kwesikhathi sangempela kanye nokulungisa okukhiphayo kwenjini, kungenzeka ukunxephezela ngempumelelo izinguquko zokungezwani ezibangelwa izici ezihlukahlukene phakathi nenqubo yokugoqa, ukuqinisekisa ukunemba kobukhulu bomugqa oshiselwe.

2.Ukutholwa okuthuthukile nendlela yokuphendula

       Izisetshenziswa ezitholwayo eziku-inthanethi: zifakwe amathuluzi okuthola ku-inthanethi anembe kakhulu, njengamageji obubanzi be-laser, izikali eziwugqinsi ku-inthanethi, njll. Lawa mathuluzi angaqapha ububanzi, ukujiya, namanye amapharamitha anobukhulu bomugqa wokushisela ngesikhathi sangempela, ngokunemba kokutholwa okungafika kuma-micrometer. Isibonelo, igeji yobubanzi be-laser ingakala ububanzi bomugqa wokushisela ku-inthanethi futhi ifake idatha ngesikhathi sangempela ohlelweni lwe-microcontroller.

       Ukulawulwa kwempendulo yeluphu evaliwe: Ngokusekelwe kudatha yedatha evela kumathuluzi okuthola ku-inthanethi, isigayo sithatha isistimu yokulawula iluphu evaliwe. Lapho ukuchezuka kosayizi womugqa wokushisela kutholwa ukuthi kudlule inani elibekiwe, isistimu yokulawula izophendula ngokuzenzakalelayo isignali yokuchezuka ku-servo motor noma enye i-actuator, njengesistimu ye-microcontroller eshayela i-stepper motor. Ngemishini yokudlulisela efana nomshini wegiya lezikelemu kanye nenduku yesikulufu, ingcindezi, isikhala noma isivinini sokugaya kulungiswa kahle ukuze kuzuzwe ukulawula okunembile kosayizi womugqa wokushisela.

3.Idizayini yesakhiwo esithuthukisiwe

       Ukucubungula umshini wokugaya okunembayo okuphezulu: Umshini wokugaya uyingxenye ebalulekile ye-photovoltaic welding strip rolling mill, futhi ukunemba kwayo kokucubungula kuthinta ngqo ikhwalithi yomugqa wokushisela. Isigayo sithatha ubuchwepheshe bokucubungula obunembayo obuphezulu, obunobuqhwaga obuphansi (okufana ne-Ra ≤ 0.02 μ m) nokunemba komumo ophezulu, ukuqinisekisa izikhala ezifanayo nezingaguquguquki phakathi kwezigayo ezigoqayo, ngaleyo ndlela kuqinisekiswe ukujiya nobubanzi bokunemba komugqa wokushisela.

       Indlela yesinxephezelo yokuguga: Ukuze kunxeshezelwe ukuguga kwesigayo ngesikhathi sokusetshenziswa kwesikhathi eside, indlela yesinxephezelo ehambisanayo yakhelwe umshini wokugaya. Isibonelo, ukugqokwa kwemishini kunganxeshezelwa ngokulungisa kahle isilinganiso segiya le-elekthronikhi lamarola aphezulu naphansi, ukuqinisekisa ukuthi ukunemba kokugoqa kwama-roller kuhlale kugcinwa ezingeni eliphezulu.

       Isakhiwo sohlaka oluzinzile: Uhlaka lwesigayo esiginqikayo luthatha izinto eziqinile neziqinile eziphakeme kanye nesakhiwo sesakhiwo, esifana nesakhiwo sokulingisa esihlangene, esinganciphisa ngempumelelo ukudlidliza nokuguqulwa phakathi nenqubo yokugingqa. Isakhiwo sohlaka oluzinzile sinikeza ukusekelwa okuthembekile komshini wokugaya, okusiza ukuqinisekisa ukunemba kokuma kanye nokunemba kokunyakaza kwesigayo esiginqikayo, ngaleyo ndlela kuzuzwe ukugoqa okunemba okuphezulu komugqa oshiselwe.

       Idivayisi yokulungisa i-pressure automatic: Ezinye izigayo eziginqikayo zifakwe umfutho ozenzakalelayo wokulungisa izinto, njengesistimu eyakhiwe ngomshini wegiya lezikelemu kanye nenduku yesikulufu, engalungisa ngokuzenzakalela ukucindezela kwesigayo esigoqayo ngokuya ngedatha yokutholwa kosayizi womugqa wokushisela, iqinisekise ukuthi ububanzi nokujiya komugqa wokushisela kuhlangabezana nezidingo zokunemba nokugwema ukuchezuka kosayizi okubangelwa ingcindezi engazinzile.