Ukunciphisa Rolling Mills

Imishini Yokuncishiswa Esezingeni Eliphezulu | Abakhiqizi abangochwepheshe bahlinzeka ngemishini yokunciphisa izinga eliphezulu

Uhlobo lwe-GRM Imishini Yokuncishiswa Yokugoqa iklanyelwe ngokukhethekile ukunciphisa ukunemba kobubanzi bamapayipi ensimbi nemigoqo. Ilungele i-carbon steel, insimbi engagqwali, i-alloy steel nezinye izinto. Iklanyelwe ukufeza inhloso yokunciphisa ububanzi bezinto ngokusebenzisa izinqubo zokucubungula ezifana nokubeka izintambo, ukufudumeza, ukubunjwa okuguquguqukayo, kanye nokubopha. Ngesikhathi sokucutshungulwa, isivinini sokugoqa kanye negebe le-roll lingalungiswa ngokuzimela ngokuya ngezidingo zenqubo ukuze kuhlangatshezwane nezidingo zokukhiqiza zezinto ezahlukahlukene.

Imishini yamukela ubuchwepheshe obuthuthukisiwe ukuze kuqinisekiswe inqubo yokukhiqiza ephezulu, enesivinini esikhulu futhi enokwethenjelwa okuphezulu, ukuxazulula amaphuzu obuhlungu okushintshashintsha okukhulu kwe-dimensional (± 0.2mm), ukusebenza kahle okuphansi kanye nobuso obunzima ekucutshungulweni kwendabuko, kanye nokufeza ukunemba kobubanzi bangaphandle kwe-± 0.01mm.

Izindawo zokufaka isicelo:

Ipayipi likawoyela: Insimbi yepayipi ye-API 5L yehlisiwe isuka ku-Φ219mm yaya ku-Φ168mm, i-ovality ≤0.5%

Izingxenye ze-Auto: Ibha ye-shaft ye-Drive Φ50mm→Φ35mm (ukuhwaqeka kobuso Ra1.6μm)

Ukwenziwa kwemishini: Ukuncishiswa kobubanzi obunembayo kweshubhu yesilinda esisebenza ngogesi (ukuqondisa ≤0.1mm/m)

Izinto zokwakha: Ukucutshungulwa kweqoqo lamashubhu esikafula (umthamo wokukhiqiza wansuku zonke ≥50 amathani)

Izinzuzo ezibalulekile:

1. I-Multi-pass rolling eqhubekayo

Ukucushwa okuguquguqukayo kokudlula okungu-1-14, izinga eliphezulu lokunciphisa ububanzi bangaphandle bokucubungula okukodwa okungu-30%

Sekela isilawuli se-inthanethi sokutholwa kobukhulu obuvaliwe (igeji yobubanzi bohlangothi lwelaser ±0.01mm)

2. Uhlelo lokulawula izinga lokushisa oluhlakaniphile

Ukupholisa amanzi angaphakathi + ukupholisa isifutho sangaphandle kwe-roller, ukushintshashintsha kwezinga lokushisa ≤±3℃

Gwema ukuhlanekezela kwe-lattice okubangelwa ukushisa ngokweqile kwento

3. Idizayini eshintshashintshayo esheshayo:

I-roller module ingashintshwa kungakapheli imizuzu engama-30 (imishini yendabuko idinga amahora ama-2)

4. Idrayivu yokonga amandla nephumelelayo: i-synchronous motor yamagnetic unomphela + uhlelo lwempendulo ye-servo + iluphu evaliwe yamanje

5. I-Industrial 4.0 I-inthanethi Yezinto

Isekela ukuqapha okukude kumakhalekhukhwini we-APP/PC, ukufaka idatha ye-MES/EPR

Izinga lokuzihlolela iphutha ≥95%

6. Isakhiwo esimelana kakhulu nokuguga futhi esimelana nokugqwala

I-42CrMo ingxubevange yensimbi ye-roller umzimba ukuqinisekisa ukuqina nokucubungula ukunemba kwe-roller

7. Idivaysi yomhlahlandlela wokunemba: ifanele ukuncishiswa okuyindingilizi/oku-elliptical noma isikwele/okuyindilinga

Imingcele Yezobuchwepheshe

Imingcele yenqubo yokugoqa

*Amabha e-aluminium angu-Ф30 asongwa ngamaphasi angu-4 ukuze afinyelele izinga lomkhiqizo oqediwe ongu-8mm;

Usayizi we-Outlet kanye nokucaciswa kwezinto ezahlukene kungenziwa ngokwezifiso ngokusho kwamakhasimende.

Izinketho ezingezwe ivelu:

1. Ukulinganisa okuqhubekayo kobubanzi: qinisekisa ukuvumelana komkhiqizo.

2. Ukusebenza okumanzi kokuthambisa okuncane: nciphisa ukusetshenziswa kwe-lubricant futhi unciphise izindleko zokusebenza.

3. Ukucushwa kochungechunge: ukuzivumelanisa nezidingo ezahlukene zokukhiqiza.