Ungaqinisekisa kanjani ukunemba kwe-welding kwe-Photovoltaic Welding strip rolling mill

       Lo mbuzo uvusa isixhumanisi esibalulekile ekukhiqizweni kwemichilo ye-photovoltaic welding. I-Photovoltaic Welding string rolling milling yokuqalisa ikakhulukazi iqinisekisa ukunemba okunobukhulu kanye nokubukeka kwama-destency we-welding string ngokusebenzisa izindlela ezintathu ezibalulekile: ukwamukelwa kwehadiwe real-time, kanye nokwenza inqubo.

1, i-Hardware Eqondile: Isiqinisekiso Esiyisisekelo Sokulawula Ukunemba

       I-Hardware yi- "Skeleton" eqinisekisa ukunemba, ngokwakheka okunengqondo okuphezulu nokucutshungulwa kwakho konke kusuka ezingxenyeni eziyinhloko ezinhlaka ezisizayo.

Ubulukhuni obuphezulu kanye nokunemba okuphezulu okuphezulu

       I-Roller iyingxenye esemqoka exhumana ngqo ne-Metal Wire futhi inikeze ukwakheka kwesigaba. Imvamisa yenziwa nge-tungsten carbide noma i-steel yensimbi ephezulu, kanti ubulukhuni bangaphezulu bulawulwa ngezansi kweRA0.1 μ m. Ukunemba kwayo ukunemba kuphakeme kakhulu, futhi iphutha le-roller surface kanye nephutha le-cylindikhity kudingeka lilawulwe ngaphakathi kwe- ± 0.001mm ukugwema ukuphambuka kosayizi we-welding obangelwa yiphutha le-roller.

Uhlaka oluqinile nohlelo lokuhambisa oluzinzile

       Uhlaka lwenziwe ngokuphonsa okuhlanganisiwe noma ukufakwa kwensimbi ephezulu ukuze uqinisekise ukuthi ngeke kube khona ushintsho ngenxa yengcindezi ngesikhathi senqubo yokugoqa. Ngasikhathi sinye, uhlelo lokuhambisa (olunjengeSerso Motors kanye nezikulufo zebhola) zamukela izingxenye ezinengqondo eziphakeme, ezingalawula ngokunembile isivinini nokuncishiswa kwengcindezi kwesigayo sokugoqa, ukugwema ukuqina okubangelwa ukuhanjiswa noma ukudlidliza.

Ukuholwa Ngengqondo Nesikhundla

       Ngesikhathi senqubo yokungabi nakungasebenzi futhi ebuyiselwe emuva, amadivaysi okuholwa kabusha we-pneumatic noma we-servo ahlomele ukuthi ucingo lwensimbi luhlala lungena e-axis ephakathi nendawo ye-rolling, ukugwema ububanzi be-burth beldip noma ama-burrs angenayo obangelwa yi-wire offset.

2,Isikhathi sangempela sokuvalwa kwe-loop: Ukuphambuka ngokunemba okunamandla

      Ukuxhumeka phakathi kwezinzwa nezinhlelo zokulawula kunika amandla okuqapha isikhathi sangempela kanye nokulungiswa kwamaphutha ngesikhathi senqubo yokugoqa, okuthi "ubuchopho" obuqinisekisa ukunemba.

Ukutholwa kwe-inthanethi / ukutholwa kobubanzi kanye nempendulo

      I-Laser Shineness Gauge kanye negeji ye-Optical Wordage ifakwe ekuphumeni kwesigayo esigoqisayo, esingaqoqa ukuqina kanye nedatha yobubanzi bemicu ye-weldiping inqwaba yezikhathi ngesekhondi. Uma usayizi weqa ibanga lokubekezelela, uhlelo lokulawula luzolungisa ngokushesha inani lokucindezela le-roll (ukuphambuka kokuqina) noma isikhundla sokuqondisa (ukuphambuka kobubanzi) ukuze kufezekiswe ukulungiswa okunamandla.

Ukulawulwa kwengxabano njalo

      Kuyo yonke inqubo yonke ukusuka ekuvuseleleni kabusha, ukungezwani kocingo kubhekwe ngesikhathi sangempela yinzwa yengcindezi, futhi isivinini esingavuleki futhi esibuyisayo silungiswa ngohlelo lwe-servo ukuqinisekisa ukungezwani okuzinzile (okuvame ukulawulwa ngaphakathi ku- ± 5n). Ukushintshashintsha kwezingxabano kungadala ukuthi umucu we-welding ukwelula noma ukucindezela, okuthinta ngokunemba ngokuqondile. Ukulawulwa kwengxabano njalo kungakugwema ngempumelelo le nkinga.

Ukulawulwa kwesinxephezelo sokushisa

      Ngesikhathi senqubo yokugoqa, ukungqubuzana phakathi kokugaya okugoqayo kanye ne-wire rod kukhiqiza ukushisa, okungadala ukunwebeka okushisayo kanye nokuqothulwa kwesigayo sokugoqa, ngaleyo ndlela kuthinte usayizi we-welded strip. Amanye ama-high-endling mills afakwe izinzwa zokushisa nezinhlelo zokupholisa ukuqapha amazinga okushisa okugaya okugoqekile ngesikhathi sangempela futhi alungise inani lamanzi okupholisa ukunxephezela izinguquko zokunemba.

3,Ukulungiswa kwenqubo: Hlela ngezidingo ezahlukahlukene zezinto ezibonakalayo kanye nokucaciswa

      Ngokwenza kahle amapharamitha enqubo wezinto zokwenziwa ze-solder strip (ezifana ne-Tin Prep, ithusi elihlanzekile) kanye nokucaciswa (njenge-0.15mm × 2.0mm, 0.2mm 3.5mm), ukuqina kokunemba kuthuthukiswa futhi.

Ukusatshalaliswa kokudluliselwa okuningi

      Ngezinto zokwenziwa kwezinsimbi ezikhudlwana eziluhlaza, ngeke zigoqeke ngqo ekukhulumeni okuqondiwe ngokudlula okukodwa, kepha kuzoncishiswa kancane kancane kuma-2-4 ahamba. Setha inani lokuncipha elifanelekile lokudlula ngakunye (njengokunciphisa ngo-30% -40% ekudlule kokudlula futhi kancane kancane kuncipha ekuhambeni okulandelayo) ukugwema ukuguquguquka okungafani kocingo noma ukulimala okubangelwa ingcindezi edlula ngokweqile.

Ukwelashwa okungaphezulu kanye nokuthambisa kokugoqa okokugaya

      Khetha inqubo efanelekile yokwelashwa engaphezulu yokugaya indawo (efana neplifiti yokugibela ye-Chrome, i-nitriding) ngokususelwa kwizinto zocingo, bese uyiqondanisa namafutha wokuthambisa akhethekile. Ukuthambisa okuhle kunganciphisa ukungqubuzana kokungqubuzana, gwema ukuklwebheka ebusweni be-wire, ukunciphisa izinga lokugqoka lesigayo sokugoqa, futhi kunwebe isikhathi sayo sokulungisa ukunemba.