Indlela yokuqinisekisa ukunemba kokushisela kwe-Photovoltaic Welding Strip Rolling Mill

       Lo mbuzo uphakamisa isixhumanisi esiyinhloko ekukhiqizeni imichilo ye-photovoltaic welding. I-Photovoltaic Welding Strip Rolling Mill iqinisekisa ngokuyinhloko ukunemba kobukhulu kanye nokuvumelana kokubukeka kwemicu yokushisela ngokusebenzisa izindlela ezintathu eziyinhloko: ukwakheka kwehadiwe okunembayo, ukulawulwa kwesikhathi sangempela seluphu evaliwe, kanye nokwenza kahle kwenqubo.

1, Ihadiwe enembile: isiqinisekiso esiyisisekelo sokulawula ukunemba

       Izingxenyekazi zekhompuyutha "uhlaka lwamathambo" oluqinisekisa ukunemba, ngokuklama okunemba okuphezulu nokucutshungulwa kwayo yonke into kusukela ezingxenyeni eziyinhloko kuya ezakhiweni ezisizayo.

Ukuqina okuphezulu nokunemba okuphezulu kokugaya

       I-roller iyisakhi esiyisihluthulelo esithintana ngokuqondile nentambo yensimbi futhi iyinikeze umumo we-cross-sectional. Ivamise ukwenziwa nge-tungsten carbide noma impahla yensimbi enesivinini esikhulu, futhi ubulukhuni obungaphezulu bulawulwa ngaphansi kwe-Ra0.1 μ m. Ukunemba kokucubungula kwayo kuphezulu kakhulu, futhi ukubekezelela kobubanzi be-roller surface kanye nephutha le-cylindricity kudinga ukulawulwa ngaphakathi kuka-± 0.001mm ukuze kugwenywe ukuchezuka kosayizi we-welding strip okubangelwa iphutha layo irola.

Uhlaka oluqinile kanye nesistimu yokudlulisela ezinzile

       Uhlaka lwenziwe nge-integrated casting noma i-high-strength steel welding ukuze kuqinisekiswe ukuthi ngeke kube khona ukuguqulwa ngenxa yengcindezi phakathi nenqubo yokugoqa. Ngesikhathi esifanayo, isistimu yokudlulisela (njengama-servo motors nezikulufu zebhola) yamukela izingxenye ezinemba okuphezulu, ezingalawula ngokunembile isivinini nokunciphisa ukucindezela komshini wokugoqa, ukugwema ukungazinzi kokugingqika okubangelwa imvume yokudlulisela noma ukudlidliza.

Isiqondiso esinembayo nendlela yokubeka

       Ngesikhathi senqubo yokuhlehlisa nokuhlehlisa, amadivaysi okuqondisa umoya noma we-servo ahlonyiselwe ukuqinisekisa ukuthi intambo yensimbi ihlezi ingena eduze kwe-eksisi ephakathi nendawo yokugaya, igwema ububanzi bomugqa wokushisela ongalingani noma ama-edge burrs okubangwa ukucishwa kwentambo.

2,Isikhathi sangempela sokulawula iluphu evaliwe: silungisa ngokushintshashintsha ukunemba

      Ukuxhumana phakathi kwezinzwa nezinhlelo zokulawula kunikeza amandla ukuqapha kwesikhathi sangempela nokulungiswa kwamaphutha phakathi nenqubo yokugoqa, "okuwubuchopho" obuqinisekisa ukunemba.

Ukutholwa kobukhulu/ububanzi ku-inthanethi kanye nempendulo

      Igeji yobukhulu be-laser kanye negeji yobubanzi bokubona kufakwa lapho kuphuma khona isigayo, esingaqoqa idatha yogqinsi nobubanzi bomugqa wokushisela izikhathi eziningi ngomzuzwana. Uma usayizi udlula ububanzi bokubekezelelana, isistimu yokulawula izolungisa ngokushesha inani lokucindezela umqulu (ukuchezuka kobukhulu) noma indawo yesiqondiso (ukuchezuka kobubanzi) ukuze kuzuzwe ukulungiswa okunamandla.

Ukulawula ukungezwani okuqhubekayo

      Kuyo yonke inqubo ukusuka ekuqaqambeni ukuya ekubuyiseleni emuva, ukushuba kocingo kugadwa ngesikhathi sangempela inzwa ye-tension, futhi izivinini zokuhlehlisa nokuhlehlisa zilungiswa uhlelo lwe-servo ukuze kuqinisekiswe ukungezwani okuzinzile (ngokuvamile kulawulwa phakathi kuka-± 5N). Ukushintshashintsha kwe-tension kungabangela ukuthi umugqa wokushisela unwebe noma uminyanise, kuthinte ngokuqondile ukunemba kobukhulu. Ukulawula ukungezwani okuqhubekayo kungagwema ngempumelelo le nkinga.

Ukulawula isinxephezelo sezinga lokushisa

      Phakathi nenqubo yokugingqika, ukungqubuzana phakathi komshini wokugaya kanye nentambo yocingo kudala ukushisa, okungase kubangele ukwanda okushisayo nokufinyela kwesigayo, ngaleyo ndlela kuthinte ubukhulu bomugqa oshiselwe. Ezinye izigayo eziginqikayo ezisezingeni eliphezulu zifakwe izinzwa zokushisa kanye nezinhlelo zokupholisa ukuze ziqaphe izinga lokushisa lomshini wokugawula ngesikhathi sangempela futhi zilungise inani lamanzi okupholisa ukuze kunxeshezelwe ukuchezuka kokunemba okubangelwa ukushintsha kwezinga lokushisa.

3,Ukwenziwa ngcono kwenqubo: Zijwayelanise nezinto ezihlukile nezimfuneko zokucaciswa

      Ngokulungiselela amapharamitha wenqubo wezinto ezihlukene ze-solder strip (njengethusi elicwecwe ngothayela, ithusi elimsulwa) kanye nokucaciswa (okufana no-0.15mm × 2.0mm, 0.2mm × 3.5mm), ukuzinza kokunemba kuyathuthukiswa.

Ukusatshalaliswa kwamaphasi amaningi

      Okwezinto zocingo ezingavuthiwe ezijiyile, ngeke zigoqeke ngqo ekujikeni okuhlosiwe ngokusebenzisa iphasi eyodwa, kodwa zizoncishiswa kancane kancane ngamaphasi angu-2-4. Setha inani elifanele lokwehliswa kwephasi ngayinye (njengokunciphisa ngo-30% -40% ekudluleni kokuqala bese wehla kancane kancane ekudluleni okulandelayo) ukuze ugweme ukuwohloka okungalingani kocingo noma ukulimala komshini oginqikayo okubangelwa ukucindezela okukhulu kokugingqa endaweni eyodwa.

Ukwelashwa kwendawo kanye nokugcotshwa komshini wokugaya

      Khetha inqubo efanele yokwelapha indawo yokugaya (efana ne-chrome plating, i-nitriding) esekelwe ezintweni zocingo, bese uyiqhathanisa namafutha okugcoba aginqikayo. Ukugcoba okuhle kunganciphisa i-coefficient yokungqubuzana, kugweme ukuklwebheka phezu kwentambo, kunciphise izinga lokuguga kwesigayo, futhi kunwebe isikhathi sayo sokunemba sokulungisa.