Ayini amaphuzu okugcina we-photovoltaic welding strip rolling mill

       Sihlele amaphuzu okugcina omshini wokugaya we-photovoltaic welding strip kusuka kubukhulu obune: ukugcinwa kwansuku zonke, ukugcinwa okuvamile, ukunakekelwa okukhethekile, nokuvimbela amaphutha. I-logic icacile futhi ihambisana nokusebenza kokukhiqiza, futhi ifanele ukusebenza okuzinzile kwemishini kanye nezidingo zokunemba kwe-welding strip. Imininingwane eqondile imi kanje:

1,Ukugcinwa kwansuku zonke (imisebenzi eyisibopho ngaphambi kokuqala/ngesikhathi sokukhiqiza/ngemuva kokuvalwa)

       Inhloso eyinhloko: Ukuqinisekisa ukuthi okokusebenza kulungele ukusetshenziswa ekuqaleni, gwema ukwehluleka okungazelelwe ngesikhathi sokukhiqiza, futhi ugcine ukunemba kokwakheka kwe-welding strip rolling.

Ukuhlola kusengaphambili

       Ukuhlolwa kwamaroli: Hlola ingaphezulu lomqulu wokusebenza ukuze uthole imihuzuko, ukunamathela kwe-aluminium, nokugqwala. Ubuso kufanele busheleleke futhi bungabi nakungcola, futhi noma yikuphi ukukhubazeka kufanele kuhlanzwe ngesikhathi esifanele (ukugwema ukunwaya ingaphezulu le-welding strip kanye nokuqina okungalingani)

       Ukuhlolwa kokugcotshwa: Hlola izinga likawoyela endaweni ngayinye yokugcoba yesigayo (ama-roller bears, amagiya okudlulisela, ama-guide roller) ukuze uqinisekise uwoyela wokugcoba owanele futhi akukho ukuvuza kukawoyela noma ukushoda.

       Ukuhlolwa kokuphepha: Imishini yokuvikela iphelele futhi iqinile, inkinobho yokumisa izimo eziphuthumayo iyazwela, azikho izinto zangaphandle ezivimba izingxenye zokudlulisela, futhi amasekhethi kagesi awonakele.

       Ukuhlola ukunemba: Qinisekisa inani lebhentshimakhi legebe le-roll ukuze uqinisekise ukuthi lifana nokucaciswa komugqa wokushisela ozogoqwa, futhi ugweme ukulimaza okokusebenza ngokugingqika ngale kwezicaciso.

Ukuhlolwa ngesikhathi sokukhiqiza (njalo ngamahora angu-1-2)

       Isimo sokusebenza: Qapha umsindo wokusebenza kwemishini futhi ayikho imisindo engajwayelekile (imisindo ehambisanayo noma imisindo ephithizelayo idinga ukuvala shaqa ngokushesha); Qaphela ukuthi akukho ukudlidliza okunamandla emzimbeni wendiza

       Ukuqapha izinga lokushisa: Ukukhuphuka kwezinga lokushisa kwama-roller bearings namamotho akumele kudlule ku-60 ℃. Uma izinga lokushisa liphezulu kakhulu, misa umshini ngesikhathi ukuze uphole futhi ugweme ukusha izingxenye

       Ukuxhumanisa ikhwalithi ye-welding strip: Uma kukhona ukuchezuka kogqinsi, ama-edge burrs, noma imihuzuko engaphezulu kumugqa wokushisela, kufanele kubekwe kuqala ekuhloleni ukuthi isigayo sigugile noma singcolile.

       Isistimu yokupholisa: Uma kuyisigayo esiginqikayo esipholiswe ngamanzi, hlola ukuthi ukujikeleza kwamanzi okupholisa kuhamba kahle, ngaphandle kokuvaleka noma ukuvuza, ukuze uqinisekise ukupholisa okufanayo kwesigayo (ukuvimbela ukuwohloka kokushisa kwesigayo)

Ukuhlanza ngemva kokuvalwa (ukuphela kokukhiqizwa kwansuku zonke)

       Ukuhlanza okuphelele: Sebenzisa ibhulashi nomoya ocindezelwe ukuze uhlanze amatshe e-aluminium kanye nothuli endaweni yokugaya, ifreyimu, kanye nensiza yokuqondisa (amapheshana okushisela ama-photovoltaic ngokuvamile amapheshana ethusi/amapheshana e-aluminium, ajwayele ukunamathela futhi adinga ukuhlanzwa kahle)

       Ukuvikelwa kwendawo: Uma umshini umiswa isikhathi esingaphezu kwamahora angu-8, gcoba uwoyela we-anti rust endaweni yokugaya ukuze ugweme i-oxidation kanye nokugqwala.

       Inhlangano yezemvelo: Akukho ukunqwabelana kwemfucumfucu ezungeze okokusebenza, futhi kugcinwa umoya omncane nokoma ukuze kuvinjelwe uthuli ukuthi lungene ngaphakathi kwemishini.

2,Ukunakekela okuvamile (kwenziwe ngezikhathi ezithile, kuqinisekisa ukunemba okubalulekile kanye nokwelula impilo)

       Inhloso eyinhloko: Ukuxazulula inkinga yokuguga okungakwazi ukusetshenzwa ngokulungiswa kwansuku zonke, qinisekisa ukusebenza okuzinzile kwesikhathi eside kwesigayo, futhi ugweme ukucekelwa phansi kokunemba.

Ukugcinwa kwamasonto onke

       Ukugcotshwa nokugcinwa kahle: Yengeza igrisi/uwoyela wokugcoba ezingxenyeni ezihlukahlukene zokuhambisa (amagiya, amaketango, ama-bearings), ikakhulukazi ama-roller bears, adinga ukugcotshwa okwanele ukuze kunciphe ukuguga.

       Ukulinganiswa kwegebe: Hlola kabusha igebe elisebenzayo lemshini wokugaya. Ngenxa yokuguga okuncane ngesikhathi sokugingqika isikhathi eside, ukulinganisa kabusha kuyadingeka ukuze kuqinisekiswe ukubekezelela ukushuba komugqa wokushisela (ukubekezelelana kwe-photovoltaic welding strip ngokuvamile kuba ≤± 0.005mm)

       Izingxenye eziqondisayo: Hlola ukuthi i-guiding roller nesondo lokumisa ligqokile yini, ukuthi ukuzungezisa kuhamba kahle, futhi uma kukhona ukugxusha, buyisela i-bearing ngesikhathi esifanele.

Isondlo sanyanga zonke

       Ukulungiswa kwama roll: Pholisha umqulu ukuze ususe imihuzuko emihle nezendlalelo ze-oxide, ubuyisele ukushelela kwendawo (okuthinta ngokuqondile ukucaba kwendawo ye-weld strip)

       Isistimu yokudlulisa: Hlola ukuphuma kwe-gear mesh kanye nokushuba kweketango, futhi ulungise noma yikuphi ukuxega ngesikhathi esifanele; Igugile kakhulu futhi imakwe ukuze ishintshwe

       Isistimu Yokupholisa/Ye-Hydraulic: Hlanza isikrini sesihlungi sepayipi lokupholisa amanzi ukuze uvimbele ukuvaleka kwesikali; Hlola izinga likawoyela we-hydraulic system, akukho turbidity noma ukuwohloka, futhi ugcwalise uwoyela we-hydraulic

       Isistimu kagesi: Hlanza uthuli olusuka kumotho kanye nekhabhinethi yokulawula, hlola ukuthi amatheminali ezintambo awakhululekile, futhi ugweme ukuthintana kabi.

Ukugcinwa kwekota

       Ukunakekelwa kwengxenye eyinhloko: Hlukanisa ama-roller bears, hlola izinga lokuguga, linganisa indawo evulekile, bese uyishintsha ngokushesha uma idlula ukubekezelela; Hlola izinga lokugoba legayo eligoqayo. Uma kukhona i-deformation, idinga ukuqondiswa noma ukushintshwa

       Ukuqinisekisa ukunemba: Sebenzisa amathuluzi okulinganisa achwepheshile ukuze ulinganise ukunemba kukonke kwesigayo (i-roll parallelism, perpendicularity), nanoma yikuphi ukuchezuka kudinga ukulungiswa ngokulungisa amabhawodi (ukunemba kunquma ngokuqondile izinga lokufaneleka lomugqa wokushisela)

       Izingxenye zokuvala: Faka esikhundleni ingxenye ngayinye yokuvala (i-bearing seal, hydraulic seal) ukuvimbela ukuvuza kukawoyela kanye nokungena kothuli.

Ukugcinwa kwaminyaka yonke (ukulungiswa kabusha okukhulu, ukuvala shaqa)

       I-Comprehensive disassembly: Yenza ukuhlakazwa okuphelele nokuhlolwa kwe-mainframe yokugaya, isistimu yokudlulisa, i-hydraulic system, kanye nesistimu kagesi.

       Ukushintshwa kwengxenye: Faka esikhundleni izingxenye ezibalulekile njengamarola, amagiya, amabherengi, izinjini, njll. eziguge kakhulu; Shintshanisa zonke izifunda eziguga nezindandatho zokuvala ufake ezintsha

       Ukusetha kabusha okunembayo: Ukunemba okuphelele komshini kuyalinganiswa kabusha ukuze kuqinisekiswe ukuhambisana nezidingo zokunemba okuphezulu zokugingqika kwe-photovoltaic welding strip.

       Ukuhlolwa kokusebenza: sebenzisa isilingo esingenamthwalo+ sebenzisa isilingo sokulayisha, ukuze kuqinisekiswe ukuzinza kokusebenza kwemishini kanye nokunemba kokugingqa kwe-welding strip. Ukukhiqiza kungaqalisa kabusha kuphela ngemva kokuhlangabezana namazinga

I-3, Ukugcinwa okukhethekile (ukwelashwa okuhlosiwe, okuvumelaniswe nezidingo ezikhethekile zeribhoni ye-photovoltaic)

       Iribhoni ye-photovoltaic inezidingo eziphakeme kakhulu zokunemba kobukhulu kanye nekhwalithi yendawo, futhi idinga ukunakekelwa okuhlosiwe ezindaweni ezintathu.

Ukunakekelwa okukhethekile komshini wokugaya (ukhiye oyinhloko)

       Ukugoqa kwemichilo ye-photovoltaic welding kudinga izidingo eziqinile zokuqina nokushelela kwama-roll roll. Ukuqina kwendawo yamaroli kufanele kube ≥ HRC60, futhi ubulukhuni kufanele buhlolwe njalo. Uma inganele, idinga ukucishwa kabusha

       Ungasebenzisi izinto eziqinile ukunwaya indawo yokugaya. Sebenzisa kuphela ibhulashi elithambile elinama-bristled noma i-ejenti yokuhlanza ekhethekile ukuze uhlanze ukugwema ukulimaza ukumbozwa kwendawo

       Uma umshini wokugaya unamazinyo endawo noma imihuzuko enzima engakwazi ukupholishwa futhi ilungiswe, kufanele ishintshwe ngokushesha, ngaphandle kwalokho izophumela ekulahlekeni kwenqwaba yama-welding strips.

Ukulungiswa okukhethekile okunembayo

       Ngemuva kokushintsha imininingwane yomugqa wokushisela (ububanzi, ukujiya) isikhathi ngasinye, igebe phakathi kwama-roller kufanele liphindwe, futhi uvivinyo lwamamitha angama-5-10 we-welding strip kufanele lwenziwe. Kuphela ngemva kokudlula ukuhlolwa kungenziwa ukukhiqizwa ngobuningi

       Ukukhiqizwa kwesikhathi eside kwemichilo yokushisela enezincazelo ezifanayo kudinga ukuhlolwa okungahleliwe kokunemba kweroll njalo ezinsukwini ezi-3 ukuze kuvinjelwe ukunqwabelana kokuguga nokudabuka okungase kubangele ukunemba okudlula izinga.

I-tin plating/coating welding tape adaptation kanye nokugcinwa

       Lapho ugingqa imichilo yokushisela ene-tin plated, kubalulekile ukuhlanza ama-chips kathayela asele endaweni yokugaya ngesikhathi esifanele ngemva kokumisa umshini ukuze ugweme ungqimba lukathayela olunamathela emshinini wokugaywa emazingeni okushisa aphezulu.

Lapho ugoqa ama-welding strips, kuyadingeka ukuhlanza njalo i-coating eyinsalela ebusweni be-roller eqondisayo ukuvimbela ukuthikamezeka kwe-welding strip.

4, Gcina ama-taboos abalulekile futhi uvimbele amaphutha (ukhiye wokugwema izingibe)

Ama-core taboos (ukusebenza okunqatshelwe ngokuphelele)

       Akuvunyelwe ngokuphelele ukuqala umshini ngaphandle kokugcotshwa: Ukuginqika esimweni sokushoda kukawoyela kungabangela ukukhathala, ukukhiya ama-roll, nokulimala okukhulu kwemishini.

       Vimbela ngokuqinile ukugingqeka ngokweqile: Imichilo yokushisela egingqa ngamandla ngaphezu kobukhulu/ububanzi obulinganiselwe begayo kungabangela ukugoba kwesigayo kanye nokuphuka kwesistimu yokudlulisela.

       Kuvinjelwe ngokuqinile ukusebenza ngamaphutha: uma kwenzeka umsindo ongavamile, izinga lokushisa eliphezulu, noma ukunemba okudlula izinga, umshini kufanele umiswe ngokushesha, futhi kwenqatshelwe "ukuxuba nokufanisa" ukuze kubangele iphutha ukuba likhule.

       Akuvunyelwe ngokuphelele ukugeza ikhabethe lokulawula ugesi ngqo ngamanzi: ukuvimbela ama-circuits amafushane, umoya ocindezelwe owomile kuphela okufanele usetshenziselwe ukuhlanza.

Ukuvimbela amaphutha okuvamile

       Ukujiya komugqa wokushisela ongalingani: Linganisa njalo igebe phakathi kwamaroli, hlola ukufana kwamaroli, bese uhlanza ngokushesha ukungcola okunamathelayo kumaroli.

       Ukuklwebheka ebusweni bomucu wokushisela: Gcina isigayo sishelela, ukungcola okuhlanzekile ezingxenyeni zomhlahlandlela, futhi uvimbele izinto zangaphandle ukuthi zingangeni endaweni eginqikayo.

       Ukudlidliza kwemishini nomsindo ongajwayelekile: Qinisa amabhawodi njalo, lungisa ukucaciswa kwamagiya, bese ushintsha ama-bearings agugile.

       Ukushisa okweqile kwezimoto: Hlanza uthuli kufeni yokupholisa injini, hlola ukuthi umthwalo uyaweqa yini izinga, futhi ugweme ukulayisha ngokweqile

5. Amaphuzu abalulekile osizo lwesondlo (ukunweba ubude besikhathi semishini)

       Ukujwayela uwoyela: Uwoyela wokuthambisa oyisigayo okhethekile wokugcobisa (i-viscosity evumelaniswe nezimo zokusebenza kwemishini), uwoyela we-hydraulic udinga ukuhlungwa njalo ukuze uvimbele ukungcola ukuthi kugqokwe izingxenye.

       Ukulawulwa kwemvelo: Izinto ezisetshenziswayo kufanele zibekwe endaweni yokusebenzela eyomile nengenalo uthuli ukuze kugwenywe ukungasebenzi kukagesi kanye nokugqwala kwezingxenye ezibangelwa izindawo ezinomswakama; Izinga lokushisa le-workshop lilawulwa ku-15-30 ℃ ukuvimbela umshini wokugaya ukuthi ungakhuli futhi unciphe, okungase kuthinte ukunemba.

       Imithetho yabasebenzi: Abaqhubi kufanele bathole ukuqeqeshwa ngaphambi kokuthatha izikhala zabo, futhi kunqatshelwe ngokuphelele ukulungisa amapharamitha okuphula imithetho. Amarekhodi esondlo kufanele agcinwe futhi agcinwe kungobo yomlando (ngenhloso yokulandelela imbangela yamaphutha)