Yini okufanele inakwe lapho usebenzisa i-photovoltaic welding strip rolling mill

       Umsebenzi oyinhloko we-i-i-photovoltaic welding strip rolling millukugingqa i-substrate ye-copper strip ibe yimichilo yokushisela emincane kakhulu futhi enembe kakhulu ehlangabezana nezidingo zokushisela zamamojula we-photovoltaic. Inqubo yokusebenzisa kufanele ijikeleze izici ezine ezibalulekile: ukulawula ukunemba, ukuphepha kwezinto zokusebenza, ikhwalithi yomkhiqizo, nokusebenza kwabasebenzi. Izinyathelo ezithile zokuphepha zimi kanje:

1,Ukulungiselela ngaphambi kokuqala: Qinisekisa ukuhambisana phakathi kwemishini nezinto zokusetshenziswa

Ukuhlolwa kwekhwalithi yezinto ezingavuthiwe kanye nokwelashwa kwangaphambili

        Qinisekisa ukuthi ukucaciswa (ubukhulu, ububanzi) kanye nokokusebenza (ukuhlanzeka kwethusi ≥ 99.9%) kwe-substrate yomugqa wethusi kuhlangabezana nezimfuneko zokucubungula zomshini wokugaywa, nokuthi indawo engaphezulu ayinayo i-oxidation, amabala kawoyela, imihuzuko, nama-burrs ukuze kugwenywe ukungcola okulimaza isigayo esiginqikayo noma okubangela ukonakala okungaphezulu emgqeni oqediwe.

        Uma kukhona ungqimba lwe-oxide ebusweni bomucu wethusi, ukugeza i-asidi kanye nokwelashwa kokupholisha kufanele kwenziwe kuqala; Uma kukhona ukungcoliswa kwamafutha, sebenzisa i-ejenti yokuhlanza ekhethekile ukuze uyisule futhi yomise ngomoya ukuze ugweme ukushelela noma ukunamathela kabi kwe-coating ngesikhathi sokugoqa.

        Hlola ukufana kwe-solder strip coating (njenge-tin plating). Uma kungumucu wethusi ofakwe ngaphambili, kuyadingeka ukuqinisekisa ukuthi ukushuba kokumboza kuhlangabezana nezinga lokugwema ukuqhekeka nokuxebuka kwentonga ngemva kokugingqika.

Ukulinganisa nokuhlolwa kwepharamitha yezisetshenziswa

        Lungisa kahle ingcindezi eginqikayo, igebe le-roll, kanye nesivinini sokuginqa sesigayo esisuselwe ebukhulu nobubanzi bomugqa wokushisela oqondiwe (ugqinsi lwe-photovoltaic welding strip engu-0.08-0.3mm). Ngaphambi kokugingqika kokuqala, ukugoqa kwesilingo kuyadingeka ukuze kuqinisekiswe ngisho nezikhala zokuqengqeleka ngokulungiswa okuhle okuningi, ukugwema izimo lapho uhlangothi olulodwa luwugqinsi noma luzacile.

        Hlola isimo somshini wokugaya: Igayo eliginqikayo kufanele libe bushelelezi, lingabi namonakalo, ukunamathela kwethusi, nokugqwala. Uma kukhona imihuzuko noma ukugqoka, kufanele zipholishwe noma zishintshwe ngesikhathi esifanele, ngaphandle kwalokho zizokopishwa ngokuqondile ebusweni be-welding strip, okuthinta ukuqhutshwa kwe-welding okulandelayo.

        Qinisekisa ukuthi zonke izingxenye zezinto zokusebenza zisebenza ngokujwayelekile, okuhlanganisa isistimu yokudlulisela, isistimu yokulawula ukushuba, insiza yokuqondisa, kanye nedivayisi yokusonta. Ukushuba kufanele kuzinze futhi kulinganisele (ukuqina kakhulu kunganqamula umugqa wethusi kalula, futhi ukuxega kakhulu kungabangela ukuthi umucu uchezuke), futhi isondo eliqondisayo kufanele liqondaniswe nomugqa omaphakathi womugqa wethusi.

        Hlola isistimu yokuthambisa: Qinisekisa ukuthi uwoyela wokugcoba wamabheringi namagiya okudlulisela anele  kanye nekhwalithi kawoyela ihlanzekile. Ukugcotshwa okungalungile kungabangela umsindo wemishini, izinga lokushisa eliphezulu le-roller, futhi kuthinte ukunemba kokugoqa.

Ukuhlolwa kokuvikela ukuphepha

        Qinisekisa ukuthi ikhava yokuvikela ukuphepha, inkinobho yokumisa izimo eziphuthumayo, nothango oluvikelayo lwamathuluzi akushintshile futhi kuyasebenza, idivayisi ephansi ithembekile, futhi ivimbela umugqa ukuthi ungaphuki futhi undize uphume noma izingxenye zingawi ngesikhathi sokusebenza ngesivinini esikhulu, okungase kubangele ukulimala.

        Hlola indawo yokusebenzela: gcina indawo yokusebenza ihlanzekile futhi yomile, ingenalo uthuli nemfucumfucu, lawula izinga lokushisa ku-15-30 ℃, umswakama ≤ 60%, futhi uvimbele i-oxidation ye-copper strip noma izingxenye zikagesi ekutholeni umswakama.

2,Ukusebenza ngesikhathi sokugoqa: ukulawula okuqinile kokunemba kanye nekhwalithi

Ukuqapha isikhathi sangempela sekhwalithi yomkhiqizo

      Gada ukunemba kogqinsi komugqa wokushisela kuyo yonke inqubo: Sebenzisa i-micrometer noma igeji yokujiya eku-inthanethi ukuze uhlole amabala okuvamile ukuze uqiniseke ukuthi ukuchezuka kogqinsi kulawulwa phakathi kuka-± 0.003mm (imichilo yokushisela ye-photovoltaic idinga ukunemba okuphezulu kakhulu kogqinsi, futhi ukuchezuka ngokweqile kungathinta ukusebenza kahle kwamanje kokuqhuba kwengxenye).

      Qaphela isimo esingaphezulu somugqa oshiselwe: Umugqa oshiselwe oqediwe kufanele ube nendawo ebushelelezi, ungabi na-indentation, ungabi nemibimbi, kungabikho ukuxebuka okunamathelayo, futhi ungabi nama-burrs noma imiphetho egoqekile emaphethelweni. Uma kukhona ukukhubazeka kwendawo, umshini kufanele umiswe ngokushesha ukuze uhlole isigayo esiginqikayo noma izinto ezingavuthiwe.

      Lawula isivinini esiginqikayo: Lungisa isivinini ngokuhambisana nobukhulu bomucu wethusi. Ukuze uthole imicu emincane yokushisela (≤ 0.1mm), yehlisa isivinini sokugoqa ukuze ugweme ukuwohloka okunwebekayo noma ukuphuka komugqa; Vimbela ngokuqinile ukuginqika ngesivinini ukuze uvimbele ukugcwala kwezinto zokusebenza.

Ukuqapha isimo sokusebenza kwezisetshenziswa

       Naka umsindo wokusebenza kwemishini: Ngesikhathi sokugingqika okuvamile, okokusebenza kufanele kuzinze ngaphandle komsindo ongajwayelekile. Uma kunomsindo wokushayisana kwensimbi noma ukungqubuzana okubukhali, umshini kufanele umiswe ngokushesha ukuze uhlolwe ukuze kubhekwe izinkinga ezifana nokungahambi kahle kwamarola, ukuthwala umonakalo, kanye nezingxenye zokudlulisela okuxekethile.

       Ukuqapha izinga lokushisa lokugaya: Phakathi nenqubo yokugingqika, umshini wokugaya uzobhekana nokukhuphuka kwezinga lokushisa ngenxa yokungqubuzana, futhi izinga lokushisa kufanele lilawulwe libe ngu-≤ 60 ℃. Uma ukukhuphuka kwezinga lokushisa kushesha kakhulu, isistimu yokupholisa (ukupholisa amanzi noma ukupholisa umoya) ingavulwa ukuze kuvinjwe umshini wokugaya ukuthi ungakhuli futhi ubangele izinguquko esikhaleni se-roll, okuzothinta ukunemba.

       Ukuvimbela ukuchezuka kwe-strip: Ukubhekwa kwesikhathi sangempela kwe-trajectory yokuhamba ye-copper strip. Uma ukuchezuka kwenzeka, isisetshenziswa esiqondisayo noma ukushuba kwamajika kufanele kushuniswe kahle ukuze kugwenywe ukulimala kokungqubuzana phakathi konqenqema lwe-strip nezingxenye zempahla, noma ukuminyana kwemishini okubangelwa ukugingqika kumshini wokugaya.

Ukusebenza okujwayelekile kwabasebenzi

       Ama-opharetha kudingeka ukuthi agqoke izinto zokuzivikela (amagilavu, izibuko zokuzivikela, izingubo zokusebenza) futhi banqatshelwe ngokuphelele ukuthinta umshini wokugaya kanye nokukhumula ngesikhathi sokusebenza ngezandla zabo ukuvimbela ukulimala ekubambeni.

       Akuvunyelwe ngokuphelele ukwenza ukuhlanza, ukulungisa, ukulungisa, neminye imisebenzi ngenkathi okokusebenza kusebenza. Uma ukuxazulula inkinga kudingekile, umshini kufanele umiswe, amandla kufanele anqanyulwe, futhi uphawu oluyisixwayiso oluthi "Ungavali" kufanele lulengiswa.

       Lapho usebenzisana nabantu abaningi, ukuhlukaniswa okucacile kwabasebenzi kuyadingeka, futhi ngaphambi kokuqala, kuyadingeka ukuqinisekisa ukuthi bonke abasebenzi basendaweni ephephile ukuze bagweme ukusetshenziswa kabi.

3, Ukugcina nokugcina ngemuva kokuvala shaqa: ukunweba impilo yemishini

Ukuhlanza imishini

       Hlanza ama-shavings ethusi namabala kawoyela endaweni yokugaya ngesikhathi esifanele ngemva kokuvalwa, futhi usule isigayo ngendwangu ethambile ukuze ugweme ukungcola okusele okungase kubangele ukuhlehla phakathi nenqubo elandelayo yokugingqa; Hlanza udoti ocingweni lokusonga futhi ugcine okokusebenza kuhlanzekile.

       Hlanza iKhabhinethi yokulawula ugesi kanye nezintuba zokukhipha ukushisa ukuze uvimbele ukunqwabelana kothuli ekuthinteni ukuchithwa kokushisa kwezingxenye zikagesi futhi kubangele ukungasebenzi kahle.

Ukugcinwa nokugcinwa njalo

       Ukulungiswa kwamaroli: Hlola njalo futhi upholishe ukunemba kwemiqulu, futhi uyishintshe ngesikhathi lapho isiguge kakhulu; Uma umshini uvaliwe isikhathi eside, kuyadingeka ukuthi usebenzise amafutha e-anti rust ebusweni bomshini wokugoqa bese uwugoqa ngefilimu yokuvikela ukuvimbela ukugqwala.

       Ukugcotshwa nokugcinwa kahle: Gxilisa njalo uwoyela wokugcoba, uhlanze amapayipi okugcoba, futhi uqinisekise ukugcotshwa okwanele kwazo zonke izingxenye ezihambayo; Hlola umfutho kawoyela kanye nezinga le-hydraulic system, gcwalisa uwoyela we-hydraulic ngesikhathi esifanele, futhi uhlunge ukungcola.

       Ukushintshwa kwezingxenye ezisengozini: Hlola njalo ukuguga nokudabuka kwezingxenye ezisengozini njengamabhande okudlulisela, amasondo okuqondisa, nezinsimbi ezisongayo. Zishintshe ngokushesha lapho ukuguga noma ukuguqulwa kwenzeka ukugwema ukuthikameza ukuqina kokusebenza kwemishini.

       Ukunakekelwa kwesistimu kagesi: Hlola njalo ukuthi izintambo zezingxenye zikagesi ezifana nezinjini, izinzwa, neziguquli zefrikhwensi zikhululekile yini, ukuthi ukugqumisa kuhle yini, futhi uqinisekise ukuphepha kukagesi kokokusebenza.

Ukugcinwa kwemikhiqizo eqediwe nezinto zokusetshenziswa

       Imichilo yokushisela egoqiwe kufanele ihlukaniswe futhi ihlanganiswe ngokuya ngemininingwane, isongwe ngefilimu evikela umswakama, ibhalwe ngokucaciswa kanye nosuku lokukhiqiza, futhi igcinwe endaweni yokugcina impahla eyomile nengena umoya ukuze kugwenywe i-oxidation kanye nokuguqulwa.

       Ama-substrates e-copper strip angakacutshungulwa kufanele agcinwe phezulu futhi agcinwe kude ne-acidic, alkaline, nezindawo ezinomswakama ukuze kugwenywe ukugqwala.

I-4, Ukuphatha isimo esingavamile: ukulahlekelwa kokuyeka okufika ngesikhathi kanye nokuvimbela ingozi

       Uma umugqa wokushisela uphuka, misa ngokushesha umshini, unqamule amandla, hlanza umucu ophukile, uphenye imbangela (njengokushuba okukhulu, ukukhubazeka kwempahla eluhlaza, negebe elincane lamarola), lungisa imingcele, bese uzama ukugoqa futhi.

       Uma izinga lokushisa lomshini wokugaya litholakala liphezulu ngendlela engavamile, misa umshini futhi uhlole ukuthi uhlelo lokupholisa lunephutha yini noma ukuthi ukuthambisa akwanele. Linda kuze kube yilapho izinga lokushisa lehla liye kwelejwayelekile ngaphambi kokuqalisa futhi.

       Uma okokusebenza kunamaphutha angathi sína njengokuvuza, umsindo ongavamile, nokudlidliza okukhulu, cindezela ngokushesha inkinobho yokumisa izimo eziphuthumayo, unqamule ugesi oyinhloko, thintana nabasebenzi abalungisayo abaqeqeshiwe ukuze uphathwe, futhi akuvunyelwe ngokuphelele ukuziqaqa ngokwakho.