II-I-High-Precision Micro Flat Wire Rolling Millumshini oyinhloko wokugingqa intambo eyindilinga ngokunemba ezingeni le-micrometer ocingweni oluyisicaba/intambo engajwayelekile esimweni esibandayo. Umsebenzi wayo oyinhloko uwukwenza okunembayo okuphezulu, ukukhiqiza okuqhubekayo okuqhubekayo, izakhiwo zezinto ezibonakalayo ezizinzile, nokuvumelana nezimo ekukhiqizeni okuphezulu. Kuyisisetshenziswa esibalulekile emikhakheni yama-motor wire motors, i-precision electronics, ezokwelashwa, ezezimoto, njll.
1. Umsebenzi oyinhloko (Umsebenzi)
1. Ukubumba ukunemba kwesigaba esiphambanayo (umgogodla)
Ukuguqulwa Okuyisicaba/Okungajwayelekile: Ithusi, i-aluminium, insimbi engagqwali, ingxubevange ye-titanium nezinye izinti zocingo eziyindilinga zigoqwa ngokuqhubekayo ngama-multi pass precision rollers ukuze kucindezelwe ngokunembile ku-rectangular, isikwele, i-trapezoidal, i-trapezoidal, intambo eyisicaba eyindilinga nezinye izigaba eziphambanayo.
Ukulawula usayizi wezinga le-Micron: Ukunemba kogqinsi kungafinyelela ku-± 0.003-0.005 mm, ukunemba kobubanzi ngu-± 0.005-0.01 mm, futhi i-engeli eyindilinga engu-R ifana futhi ayiguquki.
Okunye okuhlukile kwezinqubo zendabuko: ukusebenza kahle okuphezulu kunokwelula nokubumba, akukho ukulahleka kwesikhunta, kanye nekhwalithi engcono yendawo.
2. Ukukhiqizwa okuqhubekayo nokusebenza kahle
Isivinini esiphezulu esiqhubekayo sokugoqa: Ijubane lomugqa lingafinyelela ku-200-500 m/min, lilungele ukukhiqizwa kwezintambo ezinkulu nezinkulu.
I-Multi pass rolling eqhubekayo: ukugoqa okungalungile+ukunemba ukugoqa+ukuma konqenqema okuhlanganisiwe, ukwakheka kwesikhathi esisodwa, ukunciphisa izinqubo eziphakathi nendawo.
Ukulawulwa kwe-loop evaliwe ku-inthanethi: Ukulawula ukujiya okuzenzakalelayo kwe-AGC, ukulungiswa kwegebe le-servo roller, ukuqina kwe-inthanethi/isilinganiso sobubanzi, ukulungiswa kwesikhathi sangempela, ukungaguquguquki okuphezulu.
3. Ukusebenza kahle kokubalulekile
Ukuqinisa umsebenzi obandayo: Ukuginqika kulungisa okusanhlamvu, kukhulisa ukuminyana, futhi kuthuthukisa ngokuphawulekayo amandla, ukuqina, nokumelana nokuguga (njengokukhulisa amandla entambo yethusi eyisicaba ngaphezu kuka-30%).
Ukuthuthukiswa kwekhwalithi yobuso: I-Hard alloy roller+ukugaya ngokunemba, ukushelela kwendawo Ra ≤ 0.05 μ m, akukho ukuklwebheka, akukho oxidation, akukho burrs.
Ukuqondile nokucaba: Ukugoqa+ukuqondisa ku-inthanethi, ukuqondisa kungafinyelela ku-0.5 mm/m, futhi ukucaba komugqa oyisicaba kuphezulu, okwenza kube lula ukusongwa, ukushisela, nokuhlanganisa.
4. Vumelanisa nezimo zohlelo lokusebenza ezisezingeni eliphezulu
I-Flat wire motor winding: Intambo kagesi eyisicaba yomjikelezo womsebenzi ophezulu isetshenziselwa izinjini ezimotweni zamandla amasha, ama-servos ezimboni, nama-drones ukuthuthukisa ukusebenza kahle nokunciphisa izinga lokushisa.
I-Precision electronics/izixhumi: izintambo eziyisicaba zethusi ezacile kakhulu, izikhonkwane, neziqeshana zasentwasahlobo zamafoni aphathwayo, izinto ezigqokekayo, nama-PCB, ane-conductivity nesakhiwo esididiyelwe.
Amathuluzi Ezokwelapha/Anembile: Ama-catheter angenelela, amathuluzi okuhlinza, izintambo eziyisicaba ze-memory alloy (NiTi), i-biocompatibility+ukunemba okuphezulu.
Izingxenye zezimoto: ama-wiper blades, iziphethu zokuskrola, izinzwa zasentwasahlobo zamapuleti, amatheminali okubopha izintambo, amandla aphezulu futhi amelana nokugqwala.
Isiteshi se-Photovoltaic/ukushaja: intambo yamanje ephezulu eyisicaba, ibha yebhasi, ukulahlekelwa okuphansi, ukuchithwa kokushisa okuphezulu.
2. Izici zobuchwepheshe eziyinhloko (ukusekela ukuqaliswa kwendima)
I-Precision rolling Mill: eyenziwe nge-alloy eqinile (YG8/YG15), enendilinga yangempela engu-<0.001 mm kanye ne-surface Ra engu-≤ 0.02 μ m, inokuphila kwesevisi ende kanye nokugcinwa kokunemba okuhle.
Isilawuli se-Servo: i-servo+igiya leplanethi ekabili+isikulufu sokunemba, ukulungiswa kwegebe le-roller elingu-0.001 mm, ukufana <0.002 mm.
I-tension closed-loop: Ukulawula okuzinzile kokushuba kwangaphambili nangemuva kuqinisekisa ukugingqika okufanayo, akukho ukuguquguquka okuqinile, nokuzinza kwe-dimensional.
Ukutholwa ku-inthanethi: ukukala kwe-laser ukujiya/ububanzi, ukubona kwe-CCD, ukulungiswa kwempendulo yesikhathi sangempela, izinga lokufaneleka lomkhiqizo oqediwe >99%.
Ukujwayela izinto eziningi: ekwazi ukucubungula ithusi, i-aluminium, insimbi engagqwali, i-titanium, i-nickel titanium, ithusi, njll., ehlanganisa iningi lezidingo zocingo olunembayo.