Uyini umgomo wokusebenza we-High-Precision Micro Flat Wire Rolling Mill

      Umgomo owumongo weI-I-High-Precision Micro Flat Wire Rolling Millukusebenzisa i-multi pass, igebe le-roll elincanyana kakhulu, ukulinganisa okuyiluphu evaliwe nokulawula ukugoqeka okubandayo ukuze ucindezele kancane kancane ucingo oluyindilinga (noma ucingo oluyisikwele) lube mncane kakhulu, oluwumngcingo olukhulu, olunembayo oluwunxande/ oluyisicaba olukwazi ukubekezelela ± 0.001~± 0.005 mm, ngaphandle kwesikhunta kuyo yonke le nqubo, futhi lugaywe ngokuqondile ngokugaywa.

1. Isimiso sokusebenza esiyinhloko (emshweni owodwa)

Ulayini ojikelezayo → I-multi pass precision roller extrusion → Ukunciphisa isinyathelo ngesinyathelo, ukulawula ububanzi, ukusika unqenqema → Usayizi we-inthanethi ovaliwe-iluphu → Isivinini esiqinile sokuqina → Ukusonga ngocingo, ukuwohloka kwepulasitiki okugoqayo okubandayo, ukushintsha isimo kuphela, ngaphandle kokwengeza izinto noma ukusikwa.

2、 Qedela inqubo yokuqaqa (kusuka kokuphakelayo kuye kumkhiqizo ophelile)

1. Ukwendlalelwa ngocingo → ukuqondisa → ukudla okunomfutho njalo

Ukukhishwa kwentambo okusebenzayo+i-servo tension control (± 1% ukushintshashintsha) ukugwema ukuguquguquka okunwebekayo.

I-Multi roll straightening iqeda ukucindezeleka kwangaphakathi futhi iqinisekisa ukuqondisa ≤ 0.5 mm/m.

Izintambo ezingenayo ngokuvamile ziyizintambo eziyindilinga ezinobubanzi obungu-0.5 kuya ku-3 mm (ithusi, i-aluminium, insimbi engagqwali, ingxubevange).

2. I-Multi pass precision rolling (indawo yokuguqulwa okuyisisekelo)

Ukucushwa kweroli: Ipheya (noma amapheya amabili) ensimbi ye-tungsten/amaroli e-hard alloy, anobubanzi obuncane beroll (imvamisa esukela ku-Φ 20 kuya ku-Φ 60 mm) kanye nokuqina okuphezulu kakhulu.

I-Roll gap control: isikulufu sebhola se-servo motor+micrometer level, ukunemba kwegebe le-roll elilungisekayo lika-0.1 μ m, ukuzinza kwesikhathi eside ngemva kokukhiya.

Ama-multi pass progressive: Ngokuvamile ama-4-12 adlula, iphasi ngalinye lincishiswa ngo-5% -15% kuphela ukuvimbela ukuphuka nokuqinisekisa ukufana kwezicubu.

Indlela yokuguqula:

Ubukhulu: Ukuncipha ngamarola aphezulu naphansi (isb. 0.5 mm → 0.1 mm).

Ububanzi: Insimbi inweba ngokuvundlile futhi ilawulwa ngokunembile ukuma kwerola (i-micro convex/i-micro concave).

Umphetho: Ukusikwa kwe-R-corner, ngaphandle kwama-burrs noma imiphetho ebukhali.

Ubukhulu obujwayelekile ngemva kokugoqa: ukujiya 0.02-1 mm, ububanzi 0.1-6 mm, ukubekezelelana * * ± 0.001 kuya ± 0.005 mm * *.

3. Ukutholwa kwesikhathi sangempela ku-inthanethi → ukulungiswa kweluphu evaliwe (ukhiye wokunemba okuphezulu)

Isilinganiso se-laser/ubukhulu: amakhulukhulu amasampuli ngomzuzwana, ukunemba * * ± 0.1 μ m * *.

Umbono we-CCD: uqapha ububanzi, imiphetho, namaphutha angaphezulu.

Iluphu evaliwe ye-PLC: Uma ubukhulu/ububanzi budlula ukubekezelelana, ilungisa ngokuzenzakalelayo igebe/isivinini/ukushuba kwesimo ngaphandle kokumisa umshini.

4. Ukushuba kwangemuva → ukuqeda → ukusonga

I-tension buffering+traction servo iqinisekisa isivinini socingo esizinzile (kufika ku-150-600 m/min).

I-annealing eku-inthanethi yokuzikhethela, ukuhlanza, ukugcoba uwoyela, nokufakwa kwe-insulation.

Ukusonteka okunembile, ukugoqa ungqimba oluhlanzekile, akukho ukugoqa noma ukwelula.

3, Isakhiwo Esiyinhloko kanye Nomsebenzi

Uhlaka oluyinhloko: i-cast iron/steel plate welding, ukuqina okuphezulu, ukudlidliza okuphansi, ukuqinisekisa ukuzinza kwezinga le-micrometer.

Ukuhlanganiswa kwama-roller: ama-roller+angaphezulu naphansi+amabhere+alungisa indlela, indawo ye-tungsten steel roller, isibuko esipholishelwe, esingagugi, okokusebenza okunganamathi.

Uhlelo lokulawula i-Servo: igebe le-roller yokushayela, isivinini, ukungezwani, impendulo esheshayo, ukunemba okuphezulu kokuphindaphinda.

Isiteshi sokuthola ku-inthanethi: i-laser+CCD, ukuqapha kwesikhathi sangempela, ukulungiswa kwe-loop evaliwe.

Isistimu ye-tension: ukungezwani okuvumelanisiwe kuwo wonke umugqa ukuvimbela ukunwebeka, ukuphuka, nokuguquguquka kobukhulu.

4. Izici zobuchwepheshe ezibalulekile (kungani 'ukunemba okuphezulu')

Ukugoqeka okunganaso isikhunta: kwakhiwe ngokuqondile ngamaroli aginqikayo ukugwema ukukhukhuleka okubangelwa ukuguga kwesikhunta.

Ukuguqulwa/ukudlula okuncane: Iphasi ngalinye linciphisa ukujiya ngo-≤ 15%, ngosayizi wokusanhlamvu olinganayo, akukho mifantu, namandla angashintshi.

I-Micro level roll gap control: i-servo+ball screw, 0.1 μ m ukulungiswa kwezinga.

Inqubo ephelele yokulinganisa iluphu evaliwe nokulawula: ukulungisa okuzenzakalelayo kokuchezuka kosayizi, ukungaguquguquki okuhle kwenqwaba.

Ukuqina okuphezulu+ukudlidliza okuphansi: uhlaka oluwugqinsi+ama-bearings anembile, azinzile ngesivinini esiphezulu.

5. Izimo zohlelo lokusebenza ezijwayelekile

Intambo eyisicaba yemoto yamandla entsha: I-Hairpin flat copper wire, ukujiya okungu-0.3-1 mm, ububanzi 2-6 mm, ukubekezelelana ± 0.005 mm.

Intambo ye-elekthronikhi eqondile eyisicaba: Intambo eyisicaba kakhulu emincane/ewumngcingo kakhulu (ubukhulu obungu-0.02-0.2mm) yezinzwa, amamotho amancane, nezisetshenziswa zezokwelapha.

I-Spring/Elastic element: intwasahlobo, ukuthintana, ipuleti lasentwasahlobo, elinobuso obushelelezi futhi alinawo ama-burrs emaphethelweni.

Ishubhu elincane eliyisicaba elishintsha ukushisa: Ishubhu yohlobo lwe-Micro B/ishubhu eliyisicaba le-heater core nerediyetha, enogqinsi olufana nodonga kanye nokumelana nokucindezela okuphezulu.