Indlela Ama-Flat Wire Rolling Mills Ashayela Ngayo Ikhwalithi Yezintambo Zethusi Ezithuthukisiwe kanye Nokusebenzisa

● 2026-10-12 ● - ● Ngishiyele umlayezo

Ukudweba iminyaka engu-16 yesipiliyoni sokwenza insimbi kuI-I-Jiangsu Goodroller Machinery Co., Ltd. (GRM), lesi sihloko sihlola indlela yesimanjeI-I-I-I-Flat Wire Rolling Mills- ikakhulukazi ukulungiselelwa kwe-Modular Okubili Okuphezulu kanye Nokune-Phezulu - kuletha izinzuzo ezingalinganiseka ngekhwalithi ye-copper flat wire kanye nokuphumayo. Sihlanganisa izinto eziyisisekelo zobuchwepheshe, siqhathanise ukucupha kuthebula elihlelekile, sabelane ngezimo zohlelo lokusebenza zomhlaba wangempela kuyo yonke imikhakha ye-transformer, photovoltaic, ne-EV motor, futhi siphendula imibuzo abakhiqizi abasibuza yona njalo.

Kungani i-Rolling Beats Umdwebo Wentambo Ye-Copper Flat

Ngichithe ngaphezu kweshumi leminyaka ngibuka abakhiqizi bezintambo eziyisicaba zethusi bebambana ngezihluthu ezifanayo: ukudweba kukunikeza isimo, kodwa futhi kukunikeza ukuguga, ukonakala kwendawo, kanye nesivinini solayini. Ukugingqika kushintsha leyo zibalo. Uma udlula intambo yethusi eyindilinga ochungechungeni lwezitendi zokunemba esikhundleni sokuyidonsa ku-dies, ususa ukulahlekelwa ukufa ngokuphelele futhi uthole izinga lokulawula ubukhulu umdwebo ongeke ufane nawo.

Kwa-GRM, besilokhu sicwenga le ndlela kusukela ekuqaleni kwethu njenge-Zhangjiagang Hongxinyuan Technology ngo-2008. Ngemva kokuhlelwa kabusha kwesu ngo-2015, saphindeka kabili kulokho esikwenza kangcono kakhulu - ukuklama izigayo zokunemba ezihlakaniphile ezixazulula izingqinamba zangempela zokukhiqiza. II-I-I-I-Flat Wire Rolling Millsesakhayo namuhla siwumphumela walokho kugxilwa.

Inzuzo eyinhloko iwumshini. Ukuginqika kulimaza insimbi ngokusebenzisa amandla acindezelayo phakathi kwamaroli ajikelezayo, okusho ukuthi:

Azikho izingubo zokufa.Impilo yeroli ikalwa ngezinyanga, hhayi amashifu, futhi ukushintshwa kweroli kuyabikezelwa kunokuba kusebenze.
Ukuqedwa okungcono kwengaphezulu.Ukugoqa okubandayo kukhiqiza indawo ebushelelezi, efanayo kunomdwebo - okubalulekile ekufakeni koqweqwe lwawo ngezansi komfula noma ukucwenga.
Izivinini zomugqa eziphakeme.Ngaphandle kokungqubuzana nokwanda kokushisa komdwebo wokufa, ungaphusha ukuphuma kukhuphuke kakhulu. Imigqa yethu edidiyelwe yokukhiqiza izintambo eziyisicaba zethusi ifinyelela isivinini sokuklama esingu-400 m/min.
Ukubekezelelana okuqinile.Inhlanganisela yezitendi zokugaya eziqinile kanye nempendulo yokulinganisa ku-inthanethi isivumela ukuthi sibambe ukubekezelela ukujiya kuqine njengo-±0.005 mm.

Empeleni, ngibone amakhasimende enciphisa izindleko zawo zokuguqula ngethani ngalinye ngo-15–25% ngokusuka enqubweni yocingo oluyisicaba olusekelwe emdwebeni ukuya emugqeni odidiyelwe ogoqayo. Leyo akuyona inombolo yethiyori — ivela ekusetshenzisweni kwamathuluzi okuncishisiwe, ukwenqatshwa kwekhwalithi embalwa, kanye nezikhathi zomjikelezo ezisheshayo.

Flat Wire Rolling Mills

Indlela I-Flat Wire Rolling Mill Esebenza Ngayo Empeleni

Abantu bavame ukungibuza ukuthi empeleni kwenzekani ngaphakathi aI-I-Flat Wire Rolling Mill. Umgomo uqondile, kodwa ubunjiniyela ngemuva kwawo abukho.

Ulayini ojwayelekile ohlanganisiwe uqala ngenkokhelo yekhoyili eqondile ephakela intambo yethusi eyindilinga — efika ku-Ø8 mm ekucushweni kwethu okujwayelekile — ibe ingxenye yemidwebo ehlukahlukene. Ukusuka lapho, ucingo ludlula ochungechungeni lwezitendi zama-roll. Isitendi ngasinye sinciphisa ukujiya futhi, lapho sifakwe ama-edging rolls, silawula ububanzi. Phakathi kwezitendi, ukupholishwa okuku-inthanethi nokuqoqwa kothuli kugcina indawo ihlanzekile. Ekugcineni, isistimu yokulinganisa ukujiya nobubanzi okusekelwe nge-laser inikeza impendulo yesikhathi sangempela ku-PLC, elungisa ngokuzenzakalelayo izikhala zeroll ukuze inxephezele ukunwetshwa okushisayo, ukuguga, noma ukuhluka kwezinto ezingenayo.

Nakhu ukuthi kubukeka kanjani ekucushweni komugqa ojwayelekile we-GRM:

Ulayini Ojwayelekile Wokukhiqiza I-GRM Precision Copper Flat Wire — Ukucushwa Okujwayelekile okungu-5-Stand
Isakhi	Ukucaciswa	Ubuningi
Isitendi Sokukhokha Sekhoyili Emile	—	1 isethi
Umshini Wokudweba Okuyisithupha	DLF6D/500	1 isethi
I-Two-High Rolling Mill yokuqala	Ø300 mm	1 iyunithi
Okokuqala Edger Mill	Ø155 mm	1 iyunithi
Umshini Wokugingqa Owesibili Ophakeme Kabili	Ø200 mm	1 iyunithi
Owesibili Edger Mill	Ø155 mm	1 iyunithi
I-Third Two-High Rolling Mill	Ø160 mm	1 iyunithi
Iqoqo Lokupholisha Nothuli ku-inthanethi	—	1 isethi
Ubukhulu Ku-inthanethi Nokulinganisa Ububanzi	I-laser-based, i-loop evaliwe	1 isethi
Umshini Wokuthatha Okunqamulayo	Ukusonteka okuzenzakalelayo	1 isethi

Ulayini uhamba ngesivinini esikhulu sokuklama esingu-400 m/min futhi ucubungula intambo engenayo ifike ku-Ø8 mm ocingweni oluyisicaba oluqediwe olunogqinsi olusuka ku-2.0–12 mm nobubanzi ukusuka ku-0.5–4.0 mm. Ngocingo olucinene — cabanga iribhoni ye-photovoltaic noma intambo encane eqondile eqondile — silungiselela ukusetha okuhlukile okunamadayamitha amaroli amancane kanye nezilinganiso zesivinini esiphezulu.

Okubili Okuphezulu vs. Okune-Phezulu: Ukukhetha Ukucushwa Okulungile

Lona umbuzo engiwuthola kaningi kubaphathi bokukhiqiza abahlola ulayini omusha. Impendulo emfushane: kuncike esitokweni sakho sokudla kanye nezidingo zakho zomkhiqizo osuphelile. Impendulo ende ibandakanya ukuhwebelana kobunjiniyela okusebenzayo.

EyethuI-I-I-I-Flat Wire Rolling Millssebenzisa idizayini ye-modular esekela amayunithi e-Two-High Rolling Mill noma amayunithi we-Four-High Rolling Mill, futhi ezimweni eziningi, ukucushwa kwenhlanganisela kusebenza kahle kakhulu.

I-Two-High vs. I-Four-High Rolling Mill - Ukuqhathaniswa kwe-Copper Flat Wire
Ipharamitha	I-Two-High Rolling Mill	I-Four-High Rolling Mill
Ukuhlelwa kwe-roll	Imiqulu emibili yokusebenza, ukuxhumana okuqondile nezinto ezibonakalayo	Imiqulu emibili yokusebenza + imiqulu emibili eyisipele
Ububanzi bomugqa womsebenzi ojwayelekile	160–300 mm (ububanzi obujwayelekile be-GRM)	Amaroli omsebenzi amancane, ama-backup rolls amakhulu
Amandla okunciphisa	Okulingene ngokudlula ngakunye; ilungele amaphasi amabi naphakathi	Ukwehliswa okuphezulu kokudlula ngakunye; kangcono ekuqedeni namageji amancane
Ukunemba kobukhulu	Kuhle; ±0.01 mm ububanzi obufinyelelekayo nge-edger	Kuhle kakhulu; ±0.005 mm ukujiya okufinyelelekayo
Ikhwalithi yobuso	Ilungele intambo evamile	Okuphakeme; okubalulekile ekufakeni i-enameling nokucwenga
Isigaba sohlelo lokusebenza esijwayelekile	Ukugoqa okuqinile nokuphakathi	Iqedela ukugoqeka, umucu omncane, intambo enezinga eliphezulu
Ubunzima bokulungisa	Ngaphansi; amaroli ambalwa ongawaphatha	Phezulu; ukugcinwa kwe-backup roll kuyadingeka
Ifaneleka kakhulu	Amakhondaktha we-Transformer, i-CTC, iziphambano ezinkulu	I-EV hairpin wire, izixhumi ezinembayo, iribhoni ye-PV emincane

Umthetho wami wesithupha: uma umkhiqizo wakho oqediwe ujiyile kuno-3 mm noma ubanzi kuno-6 mm, qala ngokucushwa Okuphezulu Okubili ngenqwaba yokunciphisa, bese wengeza i-Four-High finishing stand uma udinga ukubekezelelana okuqinile. Kunoma yini encane kakhulu - cabanga ama-EV hairpin conductors noma iribhoni ekahle ye-photovoltaic - hamba Okune-Phezulu ukusuka esigabeni sokuqeda uye phambili. Umsebenzi omncane ugoqa kumshini wokugaywa we-Four-High usebenzisa ingcindezi yokuxhumana ephezulu ngokuthambisa kancane kwe-roll, okuyikhona kanye okudingayo uma ujaha ukulawula ukujiya kwezinga le-micron.

Silethe kokubili ukulungiselelwa kumakhasimende kuwo wonke ama-electronics, ukukhiqizwa kwezinto zikagesi, iziphethu ezinembile, kanye nemikhakha yamandla emisha ye-photovoltaic. Indlela ye-modular isho ukuthi ikhasimende lingaqala ngolayini Ophezulu Okubili futhi lengeze izitendi Ezine-High kamuva njengoba ukuxubana komkhiqizo wabo kuguquka - ngaphandle kokuchitha lonke utshalomali.

Izinzuzo Zekhwalithi Ongazikala

Uma ngikhuluma nabaphathi bekhwalithi, abazifuni izichasiso. Bafuna izinombolo. Ngakho-ke nakhu okulethwa yi-Flat Wire Rolling Mills yethu ekukhiqizeni:

Ukubekezelela ukuqina:±0.005 mm ocingweni lwethusi oluyisicaba oluqediwe ngaphansi kwezimo ezinzile. Lokho cishe kuyingxenye eyodwa kwezinhlanu zogqinsi boboya bomuntu, obubanjwe ngokungaguquki phezu kwayo yonke ikhoyili.

Ukubekezelela ububanzi:±0.01 mm, ephethwe izigayo ezihlala phakathi kwezitendi zokuginqika ezinkulu.

Ukuqonda:Inhlanganisela yedizayini yeroli ye-stress-stress-line kanye nokulawula ukungezwani okunembayo phakathi kwezitendi kukhiqiza intambo eyisicaba enokuqonda okuhle kakhulu - okubalulekile ekujikeni okuzenzakalelayo kanye nokucutshungulwa komfula.

Ukuqedwa kobuso:Isistimu yokupholisha nokuqoqa uthuli eku-inthanethi isusa izibi ezigoqekayo ngaphambi kokuthi ishumeke phezulu. Kumakhasimende anoqweqwe lwawo lwe-enamel noma amapuleti ocingo lwawo oluyisicaba, lokhu kuhumusha ngokuqondile kube ukonakala okuncane kokunamathela namandla aphezulu e-dielectric.

Kufanele ngikhulume into eyodwa futhi engahlali ibonakala kumashidi athile: ukuvumelana kuyo yonke ikhoyili. Kuyinto eyodwa ukushaya u-±0.005 mm kusampula yokuhlola. Kungenye ukubamba lokho kubekezelela kusuka kumitha yokuqala kuya kweyokugcina. Uhlelo lokulawula iluphu evaliwe - ukulinganisa kwe-laser okubuyisela emuva ku-PLC, elungisa izikhala ze-roll ngesikhathi sangempela - yikho okwenza lokho kwenzeke. Sike sacela amakhasimende ukuthi asitshele ukuthi amanani awo okunqatshwa komfula ehle ngaphezu kwesigamu ngemva kokushintshela kulayini we-GRM, ngenxa nje yokuthi ukuhluka kobukhulu ukusuka kukhoyili kuye kwahamba.

Izinzuzo Zokusebenzisa: Lapho Isivinini Sivela Khona

Ijubane inombolo yesihloko, kodwa ngifuna ukwethembeka mayelana nokuthi livelaphi ngempela.

Ulayini wethu ojwayelekile odidiyelwe we-copper flat wire ukalwe ngesivinini esikhulu sokuklama esingu-400 m/min. Qhathanisa lokho nomugqa ojwayelekile wokudweba okufayo ogijima ku-150–200 m/min ukuze uthole izigaba eziphambanayo, futhi ubheka cishe inzuzo engu-2× yokuphuma ngaphambi kokuba ubhekane nokuqedwa kwezinguquko zokufa kanye nesikhathi sokuphumula esihlobene.

Kodwa indaba yangempela ye-output ayiyona nje isivinini somugqa. Isikhathi sokugcina kanye nesivuno:

Ukuphathwa ngesandla okuncishisiwe.Ngenxa yokuthi ukudweba, ukugingqa, ukulinganisa, nokuthatha kuhlanganiswe enqubweni eyodwa eqhubekayo, asikho isidingo sokuma nokuhambisa amakhoyili phakathi kwezigaba. Lokho kukodwa kungalulama amahora angama-2-3 wesikhathi sokukhiqiza ishifu ngayinye.
Izitobhi ezimbalwa ezingahleliwe.Akukho kufa ukuze kuthathelwe indawo kusho ukuthi akukho ukuphazamiseka kwekhoyili emaphakathi ekushintsheni kwamathuluzi. Ukulungiswa kwegebe le-roll kuqhutshwa ngenjini futhi kuqhutshwa ngamaresiphi, ngakho ukushintsha phakathi kosayizi bomkhiqizo kuthatha imizuzu kunamahora.
Isivuno esiphezulu.Ukubekezelelana okuqinile kusho ukuthi impahla encane iya emfuleni. Kumkhiqizi wezintambo eziyisicaba zethusi osebenzisa amathani angu-500 ngenyanga, ukwehlisa ukwenqatshwa kusuka ku-3% kuya ku-1.5% konga cishe amathani angu-7.5 ethusi njalo ngenyanga - inombolo enengqondo ngamanani ekhopha amanje.
Ukuthatha okuzenzakalelayo.Umshini wokuthatha ophambanayo uphendukisa ucingo oluqedele ngokuzenzakalelayo, ngokucindezela okungaguquki futhi akukho ukungenelela okwenziwa ngesandla. Lokhu kunciphisa kokubili izindleko zabasebenzi kanye nengozi yokulimala kwamakhoyili ngesikhathi sokuphatha.

Kwenye iphrojekthi yakamuva, ikhasimende elisebenzisa i-transformer copper flat wire lishintshe imigqa yokudweba emibili ehlukene ngomugqa owodwa odidiyelwe we-GRM. Umphumela wabo wanyanga zonke usuka kumathani ayi-180 waya kumathani angama-310 ngesibalo esifanayo. Izibalo ekukhokheni zazingaphansi kwezinyanga eziyi-18.

Izifinyezo Zohlelo Lokusebenza: Lapho Izigayi Zethu Zisebenza Khona

I-Flat Wire Rolling Mills yethu ayiwona umkhiqizo olingana wonke. Idizayini ye-modular ikhona impela ngoba izimboni ezahlukahlukene zinezidingo ezihlukile. Nakhu ukubuka okusheshayo kokuthi ukucushwa kushintsha kanjani emikhakheni emithathu ebalulekile:

Umhlahlandlela Wokucushwa Wohlelo Lokusebenza
Imboni	Intambo Ejwayelekile Eqediwe Eyisicaba	Ukucushwa Okunconyiwe	Isidingo Esibalulekile Sekhwalithi
Ama-conductor ama-transformer	Ubukhulu 2.0-12 mm; Ububanzi 0.5–4.0 mm	I-5-stand Two-High + Edger	Ukungaguquguquki kwe-Dimensional, conductivity kagesi
Iribhoni ye-Photovoltaic	Ubukhulu 0.05-0.20 mm; Ububanzi 0.2–2.0 mm	Multi-stand Four-High	Ukubekezelela ukujiya ≤ ±0.005 mm ukuze kutholakale i-uniform solderability
I-EV motor hairpin conductors	Ubukhulu 1.0-3.0 mm; Ububanzi 3.0–8.0 mm	Ukugwedla Okuphezulu Okubili + Ukuqeda Okune Okuphezulu	I-Edge contour, ubuqotho bokujikajika okuzenzakalelayo
Iziphethu ezinembile nezixhumi	Ubukhulu 0.1–1.0 mm	I-Four-High ngokupholisha	Ukuphela kwendawo, ukulawula irediyasi yekhona

Uhlelo lokusebenza lwe-photovoltaic lungenye lapho ngibone khona isidingo sokubekezelelana siqina kakhulu eminyakeni emithathu edlule. Njengoba okuqondiwe kokusebenza kahle kwamaseli elanga kukhuphuka, abakhiqizi beribhoni bayacelwa ukuthi babambe ukuguquguquka kogqinsi phakathi kuka-±0.005 mm kuyo yonke ikhoyili. Izinqubo ezindala ezisekelwe emidwebeni zinenkinga nalokhu ngoba ingubo yokufa ishintsha ingxenye enqamulayo kancane kancane phezu kobude bekhoyili. I-Rolling, ene-close-loop impendulo, ibamba izinzile.

Kubaqhubi be-EV hairpin, inselele ihlukile. Udinga unqenqema oluhlanzekile - i-engeli engu-R ohlangothini lwentambo eyisicaba kufanele ifane, ngoba noma yikuphi ukungahambi kahle kubonakala njengendawo ebuthakathaka ekujikeni kwe-stator. Sibhekana nalokhu ngezigayo ezizinikele kanye nephasi yokuqedela elawula ngokukhethekile ijiyomethri ekhona.

FAQ

Yiziphi izinto ezingenziwa inqubo ye-Flat Wire Rolling Mill?

Izigayo zethu zenzelwe ikakhulukazi ama-alloys ethusi nawethusi, kodwa inkundla efanayo iphatha i-aluminium, ithusi elicwecwe ngesiliva, ithusi elicwecwe ngethayela, i-nickel-copper, nezintambo ezihlukahlukene ze-alloy ezisetshenziswa ezinhlelweni zikagesi neze-elekthronikhi. Impahla ye-roll kanye nokwelashwa okungaphezulu kukhethwa ngokusekelwe ezintweni zokusebenza ukuze kuqinisekiswe ukusebenza okungaguquki nokuphila kwe-roll.

Ngingakwazi yini ukuqala ngomugqa Ophezulu Okubili futhi ngithuthukele ku-Four-High kamuva?

Yebo. Idizayini ye-modular yenziwe ngamabomu. Amakhasimende ethu amaningi aqala ngomugqa Ophakeme Okubili kanye nophakathi, abese engeza izitendi zokuqedela Ezine-High uma ukuxubana komkhiqizo wabo kuya ocingweni oluyisicaba oluncanyana noma olunembe kakhulu. Isistimu yokulawula kanye nesakhiwo somugqa kuklanyelwe ukuthwala lolu hlobo lokunwetshwa ngezigaba ngaphandle kokudinga ukwakhiwa kabusha okugcwele.

Isiphi isikhathi esijwayelekile sokuhola somugqa ogoqayo owenziwe ngendlela oyifisayo?

Ukuze uthole ulayini ojwayelekile ohlanganisiwe we-copper flat, ngokuvamile sicaphuna izinyanga ezingu-4–6 kusukela ekuqinisekisweni kwe-oda kuya ekuhlolweni kokwamukelwa kwasembonini. Ukulungiselela ngokwezifiso - ikakhulukazi lokho okubandakanya amadayamitha angajwayelekile noma izimfuneko zokuhlela ezikhethekile - kungase kunwebe lowo mugqa wesikhathi ngamaviki angu-4-8. Sihlinzeka ngokumodela komugqa wokukhiqiza we-3D ngesikhathi sesigaba sobunjiniyela ukuze amakhasimende akwazi ukubuyekeza ukwakheka nokugeleza kwempahla ngaphambi kokusika insimbi.

Ukuphatha kanjani usekelo lwangemva kokuthengisa kumakhasimende aphesheya?

Sinikeza isikhathi sokuphendula samahora angu-48 somhlaba wonke sosekelo lobuchwepheshe futhi sigcine inethiwekhi yonjiniyela besevisi abangaya kumasayithi wamakhasimende ukuze bawafake, basebenzise, baxazulule inkinga. Ukuxilongwa kwesilawuli kude kuyatholakala ngohlelo lokulawula lwe-PLC ukuze kuxazululwe inkinga ngokushesha. Siphinde futhi sinikeze ngosizo lobuchwepheshe besikhathi sonke sezinto zokusebenza esizilethile — asihambi ngemva kwesikhathi sewaranti.

Ingabe uyakunikeza ukugoqa kwesilingo noma ukuhlolwa kwesampula ngaphambi kokuthenga?

Yebo. Sikhuthaza abangaba amakhasimende ukuthi basithumelele amasampula ezintambo ezingenayo kanye nezicaciso eziqondiwe. Ithimba lethu lonjiniyela lizoqhuba ukuhlola ekucushweni okuqhathanisekayo endaweni yethu yokuhlola futhi linikeze isampula yentambo eyisicaba eqediwe enombiko ophelele wobukhulu. Lokhu kunikeza izinhlangothi zombili isisekelo esicacile, esisekelwe idatha sokucaciswa kwemishini.

Uma uhlola I-Flat Wire Rolling Mill ukuze uthole ukukhiqizwa kwezintambo eziyisicaba zethusi - kungaba ngamakhondatha e-transformer, iribhoni ye-photovoltaic, noma i-EV motor hairpin wire - ithimba lezobuchwepheshe kwa-GRM liyatholakala ukuze lixoxe ngesitoko sakho esithile sokuphakelayo, ukubekezelela okuqondisiwe, kanye nezimfuneko zokukhipha. Besisakha lawa masistimu kusukela ngo-2008, futhi sikhululekile ngemibuzo enzima.

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